QUOTE (Don in Nanaimo @ Jul 12 2009, 07:06 PM)

Sorry, I meant to write 'guides' as opposed to 'ferrules'. And if anyone is interested in pursuing it further I believe the varnish thickness adds about .006 to a rod's diameter. A considerable amount to add to the top 5 or 10 inches of a light weight rod.
Hello Don,
I am not sure what the purpose is about testing before and after varnish or before and after guides. First of all you can't cast a line without guides. Guides distribute the weight of the line along the length of the rod and allows the rod to flex along its length as the line loads the rod. All testing aside the only real test as to which line the rod will handle is best determined after rod is completed.
Wayne Cattanach in his book goes into the effect of the ferrule on the design of a rod. The ferrule introduces a dead weight at the mid section or 3rd's of the rod (for 3 piece) The various design methods used to design rod tapers will really not tell you from emperical data if you will like the rod. The old masters would devise a taper and then build the rod and test it and then modify the taper until they liked the feel. The same is done to day with graphite rods.
If you are adding .006 in to the rod dimension you are putting on too much varnish. All I do is apply two hin coats of Gel Finish and call it good. Some rod makers put entirely too much varnish on a rod. Much like custom paint jobs on show cars with 20 or more coats. It deepens the finish but rounds off the corners and slows the rod down. How much I can't tell you. You want to end up with a rod that feels good to you when you cast it. At least I do.
If you want to eliminate the added weight of the ferrules you can make them out of bamboo or use a spliced joint instead. Splicing the sections of rod with a scarf joint anf taping them definitely gives you a rod the casts without a dead spot that you get with metal ferrules.
Try it and see.
Cheers!
Arne (Aracane)