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Thread tension devices


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#1 jfred17

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Posted 01 August 2017 - 02:26 PM

I have the flex coat hand rod wrapper that has two thread tension devices on it. After about a year and a half of use, they are hard to use, there's not an even tension on the thread and the thread sticks. I could buy new ones off of MH for 8.50 a piece, but am figuring others have had this issue and there might be a way to clean/fix this issue? I've used denatured alcohol and a cloth to try and clean them but it doesn't seem to work. TIA for the help!



#2 jimbofish

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Posted 07 August 2017 - 10:42 AM

Presuming these are the type with two convex discs and a spring (I call them the sewing machine type), there shouldn't be much to go wrong. I used one from an old sewing machine for years on my first wrapper, then made one from hardware store parts bins for my latest wrapper.   I can run three different threads at the same time though one tensioner without problems.

 

I've never used the Flexcoat wrapper.  Just looking at the pictures in the ads, it looks like the spool goes on the outer spindle, the thread comes around the front of the next one, then around the disks to the sliding eyelet.  I may be wrong in how that one works though. 

To my eye it looks like the angle of the thread both to and from the tensioner changes considerably as the thread comes off the spool and as the slider is moved across the wrapper.

On the wrappers I've made, I place an eyelet in line with the tensioner slot so that the thread always enters the discs in the same plane.  On that wrapper, I'd also add another pin or guide immediately after the tensioner.   The aim is to keep the thread feeding through the tensioner consistently so the tension doesn't change.

 

As for cleaning the discs, rubbing them rapidly on the carpet should polish off any residue and leave them clean and shiny.



#3 jfred17

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Posted 14 August 2017 - 08:18 AM

Thanks for the response. I also find it strange that they stick a bit and don't give me a smooth tension anymore. Maybe the springs that set the tension are getting back or something. I'll just have to make my own like you have done. Thanks!

 

 

Presuming these are the type with two convex discs and a spring (I call them the sewing machine type), there shouldn't be much to go wrong. I used one from an old sewing machine for years on my first wrapper, then made one from hardware store parts bins for my latest wrapper.   I can run three different threads at the same time though one tensioner without problems.

 

I've never used the Flexcoat wrapper.  Just looking at the pictures in the ads, it looks like the spool goes on the outer spindle, the thread comes around the front of the next one, then around the disks to the sliding eyelet.  I may be wrong in how that one works though. 

To my eye it looks like the angle of the thread both to and from the tensioner changes considerably as the thread comes off the spool and as the slider is moved across the wrapper.

On the wrappers I've made, I place an eyelet in line with the tensioner slot so that the thread always enters the discs in the same plane.  On that wrapper, I'd also add another pin or guide immediately after the tensioner.   The aim is to keep the thread feeding through the tensioner consistently so the tension doesn't change.

 

As for cleaning the discs, rubbing them rapidly on the carpet should polish off any residue and leave them clean and shiny.





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